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13 November 2020

hand cut dovetail kit

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After using your divider to make a shallow indent in from each edge, set it aside for use on the next corner. TAKE 15% OFF JET WOODWORKING TOOLS +FREE SHIPPING*. When starting each cut, lift your saw to take most of the weight off the wood. Starting at the half pin mark, lightly walk the dividers across the end from one edge to the other. Chamfer the inside edge of the tails to help align the joint during assembly and facilitate gluing. Note that this is the first cut where you’ll need to split a line. After teaching thousands of students to cut dovetails by hand and dealing with the problems they had when using traditional dovetail saws, I decided to design and build a dovetail saw to solve these problems. Mark the half pins first (see Photo C). Cutting the dovetail joints . Assuming you’ve accurately laid out and cut to your lines (it’s easy to see whether or not you have any remaining knife marks) as described, you’ve already done all the required work. Read our Cookie Policy. They’re the strongest way to join the corners of a box, and they look great. But cutting dovetails by hand … This prevents the blade from skipping when you start the cut. I think they offer a more finished look.) Once you’ve started the kerf, aim the saw to match your pen line and work down toward the baseline. Step 6: Transfer the Tails to the Pin Board. Each of our dovetail saw blades is made from .020 thick, spring steel. First, a perpendicular cut eliminates the risk of exposing a gap should you need to plane off more wood than expected from the finished joint. Depth of plate under the back: 1 - 5/8 inches. Saying no will not stop you from seeing Etsy ads, but it may make them less relevant or more repetitive. A close cut now means less chiseling later. Our standard saw handles are available in ebony Swanstone, a resin-composite material reinforced with glass for durability. Make all of the same slope cuts before coming back to cut the other side of the tails. Next, space out your tails. When you’re done, the end of your board should have four close-fitting indent pairs. Learn more. Use 80% of your effort on keeping the knife against the side of the tail and 20% cutting the mark on the pin board. Start chopping on the inside face of the board and finish from the good face. Secure the tail board to your bench vise, as shown in the opening photo, so that it’s plumb and a few inches above the bench. If not, use the corner of a narrow chisel to clean out the corners. Regardless of your sawing and chiseling skills you’ll wind up with a sloppy joint if your pins are not accurately laid out, so proceed carefully. An eight-step approach for getting a perfectly fitting joint, straight from the saw. Handle. Make a small indent ¼" in from each edge to mark the location of the half pins. Last but not least, date and save your dovetail work. Keep your pounding block clean of glue and debris so that you don’t dent your work. If necessary, you can position a clamp across the joint to squeeze the half pins against the tails. I try to chop the waste with two taps. (On this 5½"-wide sample joint, I made the half pins about ¼" wide.) Dividers offer a no-math spacing solution; all you need to know is that the distance between the tool’s legs equals the width of one tail and one pin. Mark the tails on the end and face side of your board using a dovetail marker. Adjust the legs so that it crosses the half-pin mark by 1/8" on the fifth step. When dovetailing a drawer, I prepare all the pieces first to save time, but in this case there are just two pieces of 5½"-wide stock: a tail board and a pin board. Subscribe to the newsletter and get 10% off your next purchase in addition to the latest products, guides and project ideas. Starting from the inside face, set your chisel in the scribe line and tight against the side of the pin. Size. Next, secure the pin board in your vise about 6" above your benchtop and apply the glue (Photo N). Push the saw lightly along the back edge to start the pin cut. The pistol grip handle conforms to your hand for a perfect, repeatable fit every time. After the first few strokes, allow the weight of the saw to provide the downward pressure needed to make the cut. Using a wheel marking gauge, scribe a line on your tail board that is the thickness of your pin board. The half pin must meet exactly at the baseline to ensure there’s no gap. Label each piece so that the best face will be on the “show side” of the finished joint. Looks like you already have an account! Speed aside, you’ll also fall in love with the look of hand-cut dovetail joints. Through his book, 12 DVDs, demonstrations, and in-person hand tool workshops, Rob has helped hundreds of woodworkers discover how to achieve higher levels of craftsmanship by using hand tools. Did you scroll all this way to get facts about handcut dovetail? After teaching thousands of students to cut dovetails by hand and dealing with the problems they had when using traditional dovetail saws, I decided to design and build a dovetail saw to solve these … You must be logged in to write a comment. Position the tail board on a piece of scrap to protect your bench when chiseling. Now remove the waste.

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